What Are The Ways To Repair Beer Production Equipment

What are the ways to repair beer production equipment?

Beer industry equipment and production maintenance beer equipment maintenance methods, first of all, are subject to the characteristics of production and equipment itself. Beer production has the characteristics of continuity and seasonality. Beer industry equipment can be divided into three categories according to the production process:

    l Brewing equipment, including:

    Raw material storage equipment - malt, rice storage bin, conveyor pipe bridge, air precipitator, temperature and humidity monitoring and control equipment, ventilation equipment, weighing and measuring equipment, etc.; raw material preparation equipment - malt, rice conveyor, centrifugal dust collector , vibrating screen, malt, rice crusher, storage bin, automatic metering electronic scale, etc.; wort preparation equipment - gelatinization pot, saccharification pot, filter tank, wort boiling pot, sedimentation tank, swirling sedimentation tank, cooling , ice water cold water preparation device, etc.; beer fermentation equipment - fermentation tank / fermenter, fermentation temperature control equipment, yeast culture / expansion tank, CIP washing and sterilization equipment, hot water / alkaline water preparation equipment, etc.; beer filtration equipment ——Yeast centrifuge, filter cotton/diatomaceous earth filter, cyclone fine filter, biofilm filter, beer turbidity meter, deoxidizing water preparation equipment, high concentration thinning device, etc.; beer storage and distribution equipment——sake Storage tanks, temperature control equipment, capacity measuring devices, distribution wine pumps, and automatic control and metering devices.

    Brewing is the first step in beer production. Brewing equipment is the most important and basic equipment for beer production. Whether it can produce qualified beer depends on whether the brewing equipment can provide sufficient guarantee for the brewing process; brewing is a continuous process. There are generally no redundant designs and alternate configurations. Therefore, in addition to daily maintenance, it is usually necessary to carry out regular preventive overhaul or shutdown maintenance during the off-season of production and sales.

    l Beer packaging equipment, including:

    Bottled equipment - depalletizer, bottle unloader, conveyor bridge, bottle bridge, bottle washer, filling machine, sterilization machine, labeling machine, packing machine, stacking machine, CIP washing and disinfecting equipment, and empty Bottle detector, liquid level detector and printing equipment; canned equipment - unloading machine, filling machine, sterilization machine, tank bridge, liquid level detector, packing machine, film sealing machine, box bridge , stacking machine, CIP washing and disinfecting equipment, etc.; barrel equipment - instant sterilization machine, automatic barrel machine, hot water / alkaline water preparation equipment, CIP washing and sterilization equipment, automatic weighing device, barrel bridge, washing bucket Machine and so on.

    Packaging is the last step in beer production and the final step in product formation, which is related to the ultimate realization of quality and value. As with brewing, packaging is also a continuous process of production, packaging equipment does not have a spare machine, any pause will cause great losses; but the production capacity of packaging equipment is often greater than or equal to the brewing capacity, packaging production cycle is shorter than brewing Many, the market sales will also have a direct impact on the packaging production plan, so in addition to the overhaul in the off-season of the off-season, the packaging equipment can also use the intermittent arrangement of production and minor repairs and repairs.

    Auxiliary production equipment, including:

    Steam supply equipment - low-pressure industrial boilers, blast / induced draft fan, electric / steam feed water pump, water purification / softening equipment, fuel storage equipment, supply and distribution steam regulating devices, etc.; power generation and distribution equipment - diesel power generation Unit, start control electric screen, feeder electric cabinet, cooling water circulation supply equipment, diesel supply and measuring device, etc.; high-voltage inlet cabinet, metering cabinet, high-voltage outlet cabinet, transformer, on-load voltage regulation control device, low-voltage inlet cabinet , power generation line cabinet, low-voltage outlet cabinet, capacitor compensation cabinet, etc.; refrigeration and cooling equipment - various cold evaporators, low-pressure circulating liquid storage tanks, refrigeration compressors, condensers, water cooling towers, high-pressure liquid ammonia storage tanks , cold liquid ammonia pump, auxiliary cooling water pump, etc.; gas supply equipment - air filter, air compressor, air dryer, gas storage buffer tank, air distributor, cooling tower, circulating cooling water pump, etc.; Equipment - well / drainage pump or water pipe network, industrial water filtration equipment, beer brewing water sterilization and softening equipment, production water recycling facilities, wastewater discharge facilities, etc.; CO2 recycling Preparation - CO2 washing tower, gas storage bag, CO2 compressor, CO2 dryer, auxiliary; Freon refrigeration compressor, CO2 condenser, evaporator, CO2 liquid storage tank, evaporator, auxiliary cooling water pump, etc.; sewage treatment equipment ——Catchment wells, lifting pumps, regulating tanks, rotary filter screens, aeration tanks, surface aerators/blower fans, sedimentation tanks, sludge return pumps, sludge concentration tanks, sludge dewatering machines, sludge storage tanks, and pH measurement and control Device, dissolved oxygen measurement and control device, etc.

    Auxiliary production equipment refers to primary energy supply equipment, secondary energy supply equipment and environmental protection equipment. This is the basic equipment that all factories including beer production enterprises must provide. It is the source of power for production, and its importance is like the heart of a person. It must operate normally and safely in minutes and seconds. Undoubtedly, it is the top priority of equipment maintenance in the whole plant, and mandatory planned maintenance and inspection tests are generally implemented. Because of its indispensability, at the initial planning and construction of the factory, it has been designed with reliability redundancy, leaving a certain spare machine and equipment, and most of them are single equipment. Therefore, the maintenance of auxiliary equipment can be planned. The land can be carried out in batches, and it can also be arranged during holidays, weekends or intermittent intervals of production. The flexibility is high. (1) The beer filling temperature should be 2 °C. Do not exceed 4 °C. If the temperature is high, the temperature should be lowered before refilling.

    (2) Before each filling (especially when the temperature is high), the temperature of the wine pipe and the filling machine should be lowered by using water of 1-2 °C.

    4. Sterilization of sterilized bottled cooked beer is a means to ensure the bio-stability of beer. The sterilization temperature and sterilization time must be controlled to ensure the sterilization effect. At the same time, it is necessary to avoid excessive sterilization temperature or excessive sterilization time to reduce the oxidation of beer. The sterilized beer should be cooled to a certain temperature as soon as possible (required below 35 °C).

Hangzhou FuYinDi Machinery Co., Ltd.

Add: Bldg. 1, No. 2, Shangsong Road, Yinhu Street, Fuyang Dist, Hangzhou, Zhejiang, China (Mainland)

Contact: Mrs Zhu

Mobile: 0086-13958396969

TEL: 0086-0571-87969991

E-mail: sujianxiao@fydmachine.net